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    FL-300

    FL-300 boiling granulating drier

     

    Use & Features

    The method of boiling and granulating is a comprehensive fruit of spraying and fluidizing technology. It makes traditional mixing ,granulating and drying processes finish in the same closed container. So it is called as "one step granulator".
    This machine has simple structure and is easy to clean and maintain .Not only it can make granule but also dry quickly. The process of mixing ,granulating ,drying will be finished in the same closed container at the same time. So it can prevent from pollution caused by contacting with environment and guarantee that the quality of medical granule is conformity with the requirement of "GMP".
    The parts contacted with raw material are made of 316L stainless steel. The heating of machine can be divided into electricity or steam and the control part can be divided into ordinary form or computer form .Customer can choose it freely.

     

    Schmatic of installation

    图片2.jpg

     

    Features

    - Improve its fluidity and reduce powder dust to fly through powder granulating.
    - Improve its solving property through powder granulating
    - Mixing, granulating and drying can be finished in the same machine, i.e .one step to granulate.
    - Being adapted anti-static electricity filtering cloth, the operation of equipment is safe.
    - Being set discharge hole of pressure, if explosion were taken place, the equipment and personal can not be damaged.
    - Automatic operation, or hand operation.
    - There is a bleed hole, once explosion, this machine can't be damaged.
    - Guard against electrostatic generation, adopt the cloth bag without electrostatic.
    - The equipment has no dead corner. The loading and unloading is quick and convenient. It can be washed Clean. It is in conformity with the normal of GMP.

     

    Scope of application

    - Medicine granulating Granulating ; granulator of tablet, quick solved drink, granule used for capsule.
    - Foodstuff granulating and coating: Sugar, coffee ,cocoa ,powder, cream ,powder syrup, amino acid, favoring, puffed food.
    - Granulating for pesiticide ,pigment , dyertuff.
    - Drying for powder ,granule, block raw materials.
    - Coating: granulate, pill protection layer ,formulated color ,slow release ,film ,coating for intesting solving.

     

    Technical Parameters

    - Main machine is made of 316L stainless steel, 3 mm in thickness, inside surface adopts mirror polish, no dead corner, cleaning is very easy; outside surface adopts matte finishing.
    - Hopper capacity: 1000 liters
      Two charging wagons are equipped, material: 316L
    - A charging wagon for raw material with liquid is equipped, 100 liters, Material: 316 L
    - Production capacity for main machine: 250 - 300 kg/batch; 1000 - 1200 kg/8 hours
    - Granulating time: 60 - 90 minutes/batch, 4 batchs/8 hours
    - Working temperature: 50 - 150&ordm; Celsius
    - Heating type: steam heating, steam magnetic valve control, SUS304 stainless steel tube with 19 x 2 stainless steel fin
    - Air consumption: 1.3 m3/min
    - Centrifugal fan with Explosion-Proof Motor :  37 KW, 1 unit
      Noise snubber is equipped in the centrifugal fan.
    - Frequency converter: 37 KW, 1unit
    - Bag filter, 2 sets; vibrating cylinder, 2 sets; valve for air adjusting, 2 sets.
    - Peristaltic pump, 1 unit, YT600-J
    - Temperature meter :  3 units
    - Spray gun, 1 pc; base of spray gun, 4 pcs; 3 fluid type, the height of spray gun can be adjusted.
    - Ventilating system adopts primary effect, middle effect and sub-high effect filters, ensure hundreds of clean air.
      Air filter box, 1 unit, with primary effect, middle effect and sub-high effect filters.
    - Air drive fast valve at the air inlet, avoid the heat loss.
    - Control cabinet, Material: 304# stainless steel, PLC control, touch screen operation.
    - Main electrical components: SIEMENS
    - Overall size: 5500mm x 2100 x 4100mm

     

    Equipped Electrical Apparatus Components List

    No.

    Apparatus Name

    Specification

    Supplier

    Qty

    1

    Upper cylindrical

    316L, 1600 mm in diameter

    3 mm in thickness

    Company

    1

    2

    Middle cylindrical

    316L, 1600 mm in diameter

    3 mm in thickness

    1

    3

    Charging wagon

    316 L

    2

    4

    Braket

    SUS 304 #

    Company

    2

    5

    Hopper

    316 L, 3 mm in thickness

    company

    2

    6

    Charging wagon for raw

    Material and liquid

    316 L, 100 liters

    3 mm in thickness

    Company

    1

    7

    Bag filter

    Antistatic cloth

    Company

    2

    8

    Cooler

    SUS 304 # , 150 mm2

    Company

    3

    9

    Primary effect filter

    SUS 304#

    Company

    1

    10

    Middle effect filter

    1200 x 1000 x 500

    Non-woven fabrics

    Company

    1

    11

    High effect filter

    600 x 1000 x 350

    SUJING, Changzhou

    2

    Frame of filter

    SUS 304#

    Company

    1

    13

    Air shutter

    SUS 304# 360

    Company

    2

    14

    Cylinder

    QGB160 x 100-MF2

    Hualong, Wuxi

    2

    15

    Cylinder

    QGB80 x 1250-MF1

    Hualong, Wuxi

    2

    16

    Cylinder

    QGB63 x 200-MF4

    Hualong, Wuxi

    3

    17

    Draught fan

    37 KW, Explosion-proof motor

    Sufeng, Wuxi

    1

    18

    Frequency converter

    37 KW

    Dr. Lishile

    1

    19

    Pipeline

    SUS 304#, 1.5 mm in thickness

    Company

    1

    20

    Flange

    SUS 304#, 14 mm, 16 mm and

    20 mm in diameter

    Company

    1

    21

    Chimney

    A3, 1.5 mm in thickness

    Company

    1

    22

    Silencer

    A3, 1.5 mm in thickness

    Company

    1

    23

    Bolt

    SUS 304#

    Company

    1

    24

    DN25 filter

    Copper

    Jiangyin, Jiangsu

    1

    25

    Steam magnet valve

    Wuxi,Jiangsu

    1

    26

    Control cabinet

    PLC, touch screen, SIEMENS

    Company

    1

    27

    Pressure regulating valve

    R3000

    AIRTAC

    4

    28

    Separator of filtration of

    water

    F3000

    AIRTAC

    2

    29

    Lubricator

    L3000

    AIRTAC

    2

    30

    Integrated package

    Magnet valve

    AC24V

    AIRTAC

    1

    31

    Pneumatic magnet valve

    6 pcs, 1 double control ;

    5 single control

    AIRTAC

    7

    32

    Hot resistance

    Pt100

    Shanghai

    2

    Remark: The final components are subject to the function and requirement of your needed machine. 

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